Advanced Material Mixing Technology for Computerized Rubber Processing Solutions

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Advanced Material Mixing Technology for Computerized Rubber Processing Solutions

Customization:	Available
After-sales Service:	Online
Warranty:	1 Year

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Product Description

Basic Specifications

Model NO.:ZJL200A

Certification:ISO

Condition:New

Customized:Available

Automatic Grade:Semiautomatic

Structure:Vertical

Weight:105kg

MOQ:1 Set

Product Description

ZJL-200A Series Computer Controlled Torque Rheometer (Host machine + Mixer + Extruder)

The torque rheometer is an ideal equipment to study the flow and deformation, plasticization, thermal shear stability, and dynamic rheological properties of polymer materials. It displays results through torque-time and torque-temperature curves, enabling precise analysis of multi-component material mixing, cross-linking curing of thermosetting resins, and the vulcanization of elastomers.

Host machine & Mixer

Host machine & Extruder

Application Areas

📘UPVC processing performance research and material development.

📘Development and processing properties of thermoplastic materials.

📘Thermoplastic material development and research.

📘Teaching and scientific research applications.

Modular Design & Components

The system features a modular design where the host serves as the control center, driving and managing intelligent measuring units (mixing and extrusion units). Data is transmitted seamlessly via a bus system for accurate laboratory simulations.

Available Rotor Types:

Roller: For thermoplastics like polyolefin and PVC.
Banbury: For thermoplastic elastomers and rubber industry.
Cam: For viscous high-torque materials (ceramics, food).
Sigma: For small torque materials like plastic sol or medicine.
Delt: For mixing and crosslinking of thermosetting materials.

Technical Parameters

Host Machine Specifications
Motor Power	3.0KW	Torque Range	0 ~ 200Nm (Rated 300Nm)
Motor Speed	2000r/min	Torque Accuracy	±0.3%F.S
Speed Range	0.1~120rpm	Pressure Range	0.1~100Mpa
Temp Control	RT ~ 350ºC	Voltage	AC380V 7.5kw

Mobile Mixer Parameters
Capacity	60ml / 200ml	Material	4Cr13
Max Torque	200Nm	Heating	Electric heating

Single Screw Extruder (38CrMOALA)
L:D Ratio	25:1	Screw Diameter	φ20mm
Compression Ratio	2.5:1	Max Temp	350ºC

Certifications

Exhibition Gallery

Frequently Asked Questions

What is the primary function of a torque rheometer?

It is used to study the flow, deformation, and plasticization behavior of polymer materials, providing critical data for formula research and production simulation.

Which materials are suitable for testing with this equipment?

It is ideal for UPVC, thermoplastic materials, elastomers, thermosetting resins, and even viscous materials like ceramic compounds or food products.

How does the modular design benefit the user?

The modular approach allows the host machine to connect with different intelligent units (like mixers or extruders) for specific applications, making the system versatile and ready-to-use.

What kind of data curves can the system generate?

The software provides real-time graphic displays of torque-time and torque-temperature relationships, as well as speed and pressure data.

Can the rotor types be changed for different testing needs?

Yes, the system supports various rotors including Roller, Banbury, Cam, Sigma, and Delt types, each designed for specific material viscosities and mixing requirements.

What is the temperature control accuracy of the ZJL-200A?

The system maintains a high temperature control accuracy of ±0.5ºC within a range from room temperature up to 350ºC.